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農(nóng)藥WG、WDG生產(chǎn)線(xiàn)工藝流程方案：

The technical process scheme of the pesticide WG and WDG production line：

造粒操作單元是整套工藝的核心。造粒機(jī)是確定農(nóng)藥造粒、干燥工藝流程配置的關(guān)鍵，依據(jù)農(nóng)藥的特性、實(shí)驗(yàn)數(shù)據(jù)及工程應(yīng)用實(shí)例，選用雙螺桿擠出造粒機(jī)（傳動(dòng)軸部分加冷卻水系統(tǒng)）或旋轉(zhuǎn)造粒機(jī)，其造粒所需的濕含量約為12-18%。根據(jù)產(chǎn)品特性及生產(chǎn)工藝情況，確定本工藝設(shè)計(jì)方案主要由：⑴混合、⑵造粒、⑶干燥、⑷篩分、⑸包裝、⑹熱風(fēng)及除塵系統(tǒng)組成。

The core of the whole process is the granulation operating unit. And the granulator is the key to determine the pesticide granulation and the configuration of the drying process, and according to the features of the pesticide, the experimental data and the examples of project application, select a twin-screw extrusion granulator (the transmission shaft parts and the cooling water system) or a rotary granulator, whose moisture contend required for the granulation is about 12-18%. According to the product characteristics and the situation of the production technology, it is determined that the design scheme of the process is mainly composed of: (1) mixing, (2) granulating, (3) drying, (4) screening, (5) packaging, and (6) hot wind and the dust pelletizing system.

1、混合：將粉體農(nóng)藥和液體所需比例分別投入混合機(jī)；混合機(jī)將粉體農(nóng)藥和液體連續(xù)混合均勻，使物料達(dá)到適合造粒所需的物料狀態(tài)，以利造粒。

    1. Mixing: put the powder pesticide and the liquid into the mixing machine respectively according to the required proportion; the mixing machine will mix the powder pesticide and the liquid uniformly and continuously to make the material meet the material state that is suitable for granulation so as to facilitate the granulation.

2、造粒：將來(lái)自混合機(jī)混合均勻的濕物料，連續(xù)輸送入造粒機(jī)料倉(cāng)，在特殊設(shè)計(jì)的螺旋和擠出元件的輸送、擠壓作用下，物料從開(kāi)孔模板被強(qiáng)制擠出，并形成條狀。在擠出過(guò)程中和在后續(xù)操作過(guò)程（如干燥、包裝等）條狀物料自然斷裂，從而得到長(zhǎng)度基本均勻的圓柱狀顆粒，長(zhǎng)度一般在3.0-6.0mm之間（視物料性質(zhì)變化）。模板開(kāi)孔孔徑可根據(jù)需要調(diào)整、更換，以得到所需粒度的顆粒成品，一般調(diào)節(jié)范圍是φ0.6-φ1.8mm。

    2. Granulating: continuously send the evenly mixed moist material from the mixing machine into the feed bin of the granulator, and under the effects of the transmission and extrusion of the specially designed screw and the extrusion element, the material will be squeezed out forcibly from the perforated template and formed a strip. In the extrusion process and the subsequent operations (such as drying and packaging), the strip material will fracture naturally so as to get the cylindrical particles with the basically uniform length that is between 3.0mm and 6.0mm generally (according to the changes in the material property). The hole diameter of the template can be adjusted and changed according to the needs in order to obtain the particles of finished products with the required particle size, and the general adjustment range is φ0.6-φ1.8mm.

3、干燥：干燥是將造粒后濕含量為12-18%的顆粒狀農(nóng)藥產(chǎn)品干燥至1-2%，并形成成品。該過(guò)程由干燥機(jī)來(lái)完成操作。第 一段干燥為高溫干燥，以蒸發(fā)大量水分，第二段干燥為低溫干燥，使物料在降溫過(guò)程中蒸發(fā)微量水分，以利產(chǎn)品質(zhì)量便于直接包裝。這樣更利于生產(chǎn)的穩(wěn)定與干燥系統(tǒng)節(jié)能。

3. Drying: drying is to make the granular pesticide products with the moisture content of 12-18% after the granulation drying to 1-2% and form the final finished products. The operation of this process is completed by a drying machine. The first period of drying is high temperature drying to evaporate great quantities of water, and the second period of drying is low temperature drying to evaporate trace water that can improve the product quality and is convenient for direct packing. In this way, it is more helpful to the stability of the production and the energy saving of the drying system.

4、篩分：顆粒與粉塵的分離，提高成品的質(zhì)量。

4. Screening: make the separation of particles and dust to improve the quality of the finished products.

5、包裝：將成品顆粒通過(guò)負(fù)壓的方式輸送至包裝機(jī)完成包裝。

5. Packaging: send the particles of products to a packing machine through the method of negative pressure for the completion of packaging.

6、生產(chǎn)線(xiàn)熱風(fēng)及除塵系統(tǒng)：保證在生產(chǎn)過(guò)程中物料水分的蒸發(fā)及粉塵的回收，達(dá)到潔凈生產(chǎn)和廢氣排放的環(huán)保要求。

6. The hot wind of the production line and the dust pelletizing system: ensure the evaporation of the material moisture and the recovery of dust in the process of production so as to meet the environmental requirements of clean production and exhaust emission.